1. Ürüne Genel Bakış
The DEZ-H3800S, developed by Shenzhen DEZSMART Intelligent Technology Co., Ltd., is a cutting-edge in-line selective wave soldering machine designed to revolutionize PCB (Printed Circuit Board) soldering processes. As an integrated full-functional system, it combines flux spraying, preheating, and soldering onto a single XYZ motion platform, ensuring compactness without compromising performance.
Key to its design is a fixed PCB setup, where the spraying and welding platforms move dynamically—eliminating PCB displacement errors and enhancing soldering accuracy. Controlled entirely via a PC, it stores critical parameters (e.g., soldering temperature, flux type, nitrogen flow) for full traceability, making it ideal for high-precision electronics production.
2. Uygulama Kapsamı
The DEZ-H3800S is widely applicable across industries requiring reliable, high-quality PCB soldering:
- Tüketici Elektroniği: Smartphones, laptops, and home appliances, where miniaturized components demand precise soldering.
- Otomotiv Elektroniği: Engine control units, sensors, and infotainment systems, where durability and consistency are critical.
- Endüstriyel Kontrol: Circuit boards for machinery, robotics, and power management, requiring stable performance in harsh environments.
- Tıbbi Devices: Precision equipment like monitors and diagnostic tools, where soldering defects can impact safety.
3. Çalışma süreci
The DEZ-H3800S follows a streamlined, automated workflow, ensuring efficiency and repeatability:
- In-Line PCB Loading: PCBs enter the machine via SMEMA-compliant conveyor rails, with side clamping systems securing them in place.
- Seçici Akı Püskürtme: Using the same XYZ motion platform, an imported piezoelectric jet valve applies flux precisely to target soldering areas (compatible with fluxes with <8% solid content).
- Çift Taraflı Ön Isıtma: Upper and bottom IR heaters warm the PCB to optimize flux activation, with adjustable heating ratios (0–100%) controlled via PC.
- Selective Soldering: A 15kg titanium alloy solder pot, equipped with servo-driven impellers and customizable nozzles (3mm, 4mm, 5mm, 6mm, 8mm), delivers controlled wave soldering. Nitrogen heating (up to 350°C) minimizes oxidation.
- Hat İçi Boşaltma: Completed PCBs exit the machine via the conveyor, ready for subsequent production steps.
4. Temel Avantajlar
Compared to conventional wave soldering machines, the DEZ-H3800S stands out with these unique benefits:
Space-Efficient Integration: By combining flux spraying and soldering on a single XYZ platform, it eliminates the need for separate stations, reducing floor space requirements significantly.
Superior Soldering Quality: With the PCB fixed in place, movement errors are eliminated. High-precision servo motors (Panasonic) and Hiwin ball screws ensure ±0.05mm positioning accuracy, boosting first-pass yield.
Flexible Modularity: SMEMA-compliant in-line transport allows easy integration into existing production lines, adapting to varying manufacturing needs.
Tam İzlenebilirlik: All parameters (solder temperature, flux type, paths) are stored in PC-configured files, enabling easy process replication and quality.
User-Friendly Operation: Windows 7-based software with real-time camera monitoring simplifies programming, even for operators with limited expertise.
5. Ürün Yapısı
The DEZ-H3800S follows a streamlined, automated workflow, ensuring efficiency and repeatability:
Industrial PC (EVOC), Dell monitor, real-time camera, and Googoltech controller for seamless operation.
XYZ axis platform with servo motors (Panasonic), ball screws, and linear rails for smooth, precise movement.
Upper and bottom IR heaters (6kW) with adjustable temperature (25–240°C).
15kg titanium alloy pot with nitrogen heating, over-temperature/level alarms, and 5 standard nozzles.
Stainless steel rollers with side clamping, supporting PCBs up to 400x400mm.
6. İş Vakası
A leading automotive electronics manufacturer faced challenges with inconsistent soldering on sensor PCBs, leading to 10% rework rates. After adopting the DEZ-H3800S:
First-pass yield improved from 90% to 98%.
Floor space usage decreased by 30% compared to their previous dual-station setup.
Parameter traceability simplified compliance with automotive quality standards (ISO/TS 16949).
The DEZ-H3800S redefines selective wave soldering with its compact design, precision performance, and user-centric features. Whether for high-volume production or intricate low-batch manufacturing, it delivers reliability, efficiency, and quality—making it the ideal choice for modern electronics manufacturers.
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DEZSMART Intelligent Technology today to learn how the DEZ-H3800S can elevate your soldering process.
