1. Product Overvie
Dez Smart DEZ-C750 is a new high-performance fully automatic water-based cleaning equipment designed for industrial cleaning scenarios. Its core function is to efficiently clean steel mesh, copper mesh, silk screen, scraper and PCB products. It uses water-based cleaning liquid and clean water rinsing, combined with four major systems of cleaning, rinsing, drying and filtering to achieve fully automatic operation.
The equipment uses electricity (AC380V 50HZ) and compressed air as energy. The operator only needs to manually put the parts to be cleaned into the cleaning cabin. After setting the parameters through the touch screen, the equipment can automatically complete the entire process of cleaning, rinsing and drying. After the end, it automatically stops and resets, greatly improving production efficiency and cleaning quality. At the same time, it uses water-based cleaning agents, has no safety hazards, is harmless to operators, and is both environmentally friendly and safe.
2. Application Scope & Cleaning Object
- Application areas: covering medical, smart phones, new energy, automotive electronics, aerospace and other industries.
- Cleaning objects: including PCB, PCBA, red glue steel mesh, SMT scraper, SMT steel mesh, etc.
3. Workflow
The workflow of Dez Smart DEZ-C750 follows “automatic operation + standardized process”, and the specific steps are as follows:
- Workpiece placement: The operator manually places the parts to be cleaned (such as steel mesh, scraper) into the cleaning chamber;
- Parameter setting: Set parameters such as cleaning time (2-8 minutes), rinsing time (2-8 minutes), drying time (5-10 minutes) through the touch screen, and select the rinsing mode (open loop/closed loop);
- Automatic operation: After the equipment is started, it will be executed in sequence according to the preset process:
- Cleaning: The high-pressure spray system sprays water-based cleaning liquid to clean the workpiece in all directions, and the waste liquid is recovered to the cleaning liquid tank through the reflux system;
- Rinsing: The rinsing water tank provides clean water, and rinsing is completed through high-pressure spray. The liquid can be discharged in an open loop or recycled in a closed loop;
- Drying: The high-pressure fan blows the hot air heated by the heating box to the workpiece through the wind knife to achieve rapid and thorough drying;
4.End of process: After completing all processes, the equipment automatically stops and resets, waiting for the next operation.
4. Core Advantages and Features
Compared with traditional cleaning equipment, the core competitiveness of Dez Smart DEZ-C750 is reflected in the following aspects:
- Efficient cleaning and drying: equipped with a high-pressure spray system designed for water-based cleaning fluids, combined with a “high-pressure fan + hot air drying” combination, it cleans more thoroughly and dries faster.
- Low consumption and environmental protection: the independent design of the dual liquid tanks + the liquid direct return system, combined with compressed air to recover residual liquid, can significantly reduce liquid consumption; using water-based cleaning agents and clean water, no harmful emissions, in line with environmental protection standards.
- Convenient and intelligent operation: equipped with fully automatic touch screen software, supports program storage and call, can be operated without professional training, greatly reducing labor costs.
- Durable and easy to maintain: the overall stainless steel body is acid-resistant, alkali-resistant, corrosion-resistant, and has a long service life; modular structure design, easy daily maintenance and component replacement.
- Space and cost optimization: the body size is reasonably optimized (1310×1410×1860mm), saving site space; low operating costs, taking into account equipment performance and economy.
5. Product Structure
The equipment structure is designed around “high precision, high reliability, and easy maintenance”, and the core components include:
A.Power and energy system:
total power 30KW, supports AC380V 50HZ power supply, and requires external 0.6-0.75Mpa compressed air.
B.Transmission and motion mechanism:
high-precision guide rails and sliders are used to achieve reciprocating motion, ensuring accurate reset each time and extending the life of the equipment.
C.Cleaning and rinsing system:
double liquid tank (50L cleaning liquid tank + independent rinsing water tank), supports left and right movable high-pressure spray, and cooperates with a three-stage filtration system to ensure cleaning accuracy.
D.Drying system:
omposed of a heating box, a high-pressure fan, and an air knife, the hot air directly acts on the workpiece, and the drying efficiency is higher.
E.Body and structure:
The whole is made of stainless steel, which is corrosion-resistant and acid-alkali-resistant; modular design, easy to disassemble and maintain, and the net weight of the equipment is about 500kg.
6.Work case reference
Taking conventional steel mesh cleaning as an example, the actual performance of Dez Smart DEZ-C750 is as follows:
- For steel meshes with a maximum size of 750mm×750mm×40mm, the optimal liquid volume of 40L is used, and the cleaning time is set to 5 minutes, 5 minutes for rinsing, and 8 minutes for drying.
- During the cleaning process, high-pressure spray can completely remove residual solder paste or impurities in the gaps of the steel mesh, and there is no cleaning agent residue after rinsing.
- After drying, there is no watermark or stain on the surface of the steel mesh, and it can be directly put into the next round of production. The efficiency is more than 3 times higher than that of traditional manual cleaning, and the stability of cleaning quality is significantly improved.
Dez Smart DEZ-C750 has redefined the standards of industrial cleaning equipment with its core advantages of “high efficiency, environmental protection, intelligence and durability”. It not only simplifies the operation process and reduces operating costs, but also provides reliable guarantee for the production process through stable cleaning quality. Whether it is the batch cleaning needs of small and medium-sized factories or high-end manufacturing scenarios with strict requirements on cleaning accuracy, this equipment can be an ideal choice for improving production efficiency and product quality. It is a new generation of benchmark equipment in the field of industrial cleaning.
