DEZ-R880A High Precision Optical BGA Rework Equipment

DEZ-R880A High Precision Optical BGA Rework Equipment

DEZ-R880A High Precision Optical BGA Rework Equipment - 画像 (2)

DEZ-R880A High Precision Optical BGA Rework Equipment - 画像 (3)

DEZ-R880A High Precision Optical BGA Rework Equipment

DEZ-R880A is a high-precision optical BGA rework equipment used for soldering and disassembly of electronic components. It can solve a variety of problems: it can handle PCBs and chips of different specifications.

よくあるご質問

1.サンプルテストは可能ですか？
A: はい。弊社では、お客様の洗浄ニーズに合った装置であることを確認するため、PCBサンプルを無料でテストできるようサポートしています。

2.装置の納入サイクルはどのくらいですか？
A: 標準モデルの納期は[14～30日]ですが、カスタマイズモデルはそれ以上かかる場合があります。具体的な納期は、ご注文状況により確認させていただきます。

3.その機器は標準以外のカスタマイズに対応していますか？
A:はい、標準外のカスタマイズをサポートし、お客様のPCBサイズ、洗浄要件、生産環境に基づいてパーソナライズされたソリューションを提供することができます。

4.アフターセールスserviceには何が含まれますか？
生涯テクニカル・サポート
オペレーション・トレーニング
1年保証（消耗部品を除く）
クイックレスポンス修理 service

1.製品概要

The DEZ-R880A, a cutting-edge automatic precision optical BGA rework station from DEZSMART (Dezheng Intelligent), is engineered to redefine efficiency and accuracy in electronic component rework. Certified by CE, this equipment integrates advanced heating, optical alignment, and intelligent control systems to handle complex rework tasks with minimal human intervention.

At its core, the DEZ-R880A features a three-zone independent temperature control system, high-precision optical alignment, and a user-friendly touchscreen interface—all designed to ensure consistent, high-quality welding and desoldering of a wide range of electronic components. With a maximum power of 8400W and a compact footprint of 1160×1080×1100mm, it balances power and space efficiency, making it suitable for both small workshops and large-scale production lines.

2.適用範囲

The DEZ-R880A is versatile enough to cater to diverse electronic manufacturing and repair scenarios, thanks to its broad compatibility with PCBs and components:

PCB Sizes: Supports PCBs from as small as 6×6mm to as large as 710×490mm, accommodating both miniature and large-format circuit boards.
コンポーネントの種類: Ideal for reworking BGA, QGN, CSP, POP, QFN, QFP, LED, and Micro SMD components, among others.
Component Sizes: Handles components ranging from 0.5×0.5mm (micro SMDs) to 120×120mm (large BGAs), making it a go-to solution for industries like consumer electronics, automotive electronics, aerospace, and LED manufacturing.

3.作業工程

Positioning: Using laser red dot positioning and a high-precision optical alignment system (equipped with HDMI 1080P ultra-high-definition CCD), the equipment quickly locates the target component. The electric X/Y movement of the optical system eliminates “observation blind spots,” ensuring accurate alignment.
Preheating: The bottom infrared preheating zone—powered by imported carbon fiber heaters and high-temperature microcrystalline panels—preheats the PCB evenly. The infrared zone can move electrically along the X-axis, preventing PCB deformation.
Heating & Rework: Upper and lower high-power dual-channel heaters (with a 70mm air outlet diameter) deliver uniform heat to component corners, critical for large-size devices. The placement head, controlled by a servo system, performs 360° electric rotation for precise angle adjustment, ensuring perfect component placement.
Automation: With an automatic feeding and collection system, the equipment reduces manual handling. One-click desoldering/soldering functions simplify operations, while dual joysticks and seven-axis electric motion control allow easy adjustment without moving the PCB manually.
Safety Checks: Real-time monitoring of heaters, over-temperature protection, and a built-in pressure detection device safeguard PCBs and components throughout the process.

4.コアの利点

What sets the DEZ-R880A apart from other rework equipment on the market?

Superior Heating Uniformity: The three-zone heating system (upper hot air, lower hot air mix, and infrared preheating) with large-caliber heaters ensures consistent temperature distribution—even for large components—boosting welding yields.
Unmatched Precision: A servo-controlled placement head with ±0.01mm mounting accuracy and 360° electric rotation outperforms manual or semi-automatic systems, reducing errors.
Enhanced Efficiency: Automatic feeding/receiving, one-click operations, and electric movement of heating zones eliminate manual adjustments, cutting rework time by up to 40% (compared to traditional stations).
Versatility for Large-Scale Rework: The infrared heating zone and PCB tray’s wide electric movement range make it easy to handle large PCBs and multi-chip rework—no need for multiple equipment setups.
All-in-One Design: Built-in vacuum pump eliminates the need for external air sources, while password-protected temperature parameters prevent unauthorized modifications, ensuring process stability.
Robust Safety: Dual over-temperature protection, emergency stop, and microcrystalline panels (preventing burns) exceed industry safety standards, reducing downtime from accidents.

5.製品構造

The DEZ-R880A’s structure is a harmony of precision engineering and user-centric design, comprising six key systems:

Heating System:
- Upper hot air heater (1600W): Large 70mm outlet, dual-channel power for uniform heat.
- Lower hot air heater (1600W): Automatically rises to set heights for targeted heating.
- Infrared preheater (5000W): Electric X-axis movement, carbon fiber heaters for efficient preheating.
Optical Alignment System:
- 1080P CCD microscope: Ultra-clear imaging for 360° component observation.
- Electric X/Y movement: Eliminates blind spots; laser red dot for quick setup.
Operating System:
- High-resolution touchscreen: Customizable operation modes and permissions.
- Dual joysticks: Control seven-axis electric motion for easy positioning.
Placement System:
- Servo-controlled placement head: 360° electric rotation, ±0.01mm accuracy.
- Pressure detection: Prevents damage to PCBs/components.
Feeding System:
- Automatic feeding/receiving: Reduces manual labor, streamlines workflow.
Safety System:
- Over-temperature protection (double-layered), emergency stop, and automatic power-off for anomalies.

6.ワークケース

Consumer Electronics Repair: A smartphone repair workshop used the DEZ-R880A to rework 100×100mm BGA chips on 600×400mm PCBs. The optical alignment system and uniform heating reduced rework failures from 15% (with old equipment) to 2%.
Automotive PCB Manufacturing: An automotive electronics plant integrated the DEZ-R880A into its production line for multi-chip rework (QFN and BGA combinations). The automatic feeding system cut labor costs by 30%, while the seven-axis control ensured consistent quality across 500+ daily units.
LED Module Production: A LED manufacturer leveraged the equipment to solder 0.5×0.5mm Micro SMDs onto 6×6mm PCBs. The ±0.01mm placement accuracy and gentle heating prevented LED burnout, increasing yield by 25%.

Ready to elevate your rework processes? Contact デズスマート today to learn how the DEZ-R880A can transform your production line.

Power supply	AC two-phase 220V or 380V 50/60Hz
Total power	Max 8400W
Heater power	Top: 1600W Bottom: 1600W IR: 5000W
Temperature control	Omega K-type thermocouple closed-loop control, independent upper and lower temperature measurement, temperature accuracy can reach ±1 degree;
Positioning method	V-shaped card slot, universal fixture, laser red dot fast positioning
Operation control	dual joystick control, seven-axis electric motion control, three temperature zones free movement
Electrical material selection	precision dual-mode temperature control system, high-precision servo drive system, ultra-high-definition optical alignment system, high-definition human-machine interface
Feeding device	automatic feeding and automatic receiving device
Mounting accuracy	0.01mm
Chip angle adjustment	360-degree electric rotation
PCB size	Max 710×490mm Min 6×6mm
Applicable chips	BGA, QGN, CSP, POP, QFN, QFP, LED, Micro SMD, etc.
Applicable chips	Max 120×120mm Min 0.5×0.5mm
寸法	L1160W1080H1100mm
Sensor	5
Machine weight	about 160kg
Machine color	Grey white

価格に関するお問い合わせ

DEZ で、私達はあなたの生産を最大限に活用し、欠陥を最小にし、そしてスループットを最大にするためにスマートな SMT 装置および解決を提供します。あなたが生産を拡大するか、装置を改善するか、またはより高い収穫を追求しているかどうか、DEZ は助けを提供して準備ができています。