{"id":19639,"date":"2026-01-29T11:58:35","date_gmt":"2026-01-29T03:58:35","guid":{"rendered":"https:\/\/dezsmt.com\/?p=19639"},"modified":"2026-01-29T12:53:50","modified_gmt":"2026-01-29T04:53:50","slug":"the-future-of-pcba-repair-a-technical-review-of-the-dez-r850-hybrid-heating-bga-rework-system","status":"publish","type":"post","link":"https:\/\/dezsmt.com\/tr\/the-future-of-pcba-repair-a-technical-review-of-the-dez-r850-hybrid-heating-bga-rework-system\/","title":{"rendered":"PCBA Onar\u0131m\u0131n\u0131n Gelece\u011fi: DEZ-R850 Hibrit Is\u0131tmal\u0131 BGA Rework Sisteminin Teknik \u0130ncelemesi"},"content":{"rendered":"
\n\t\t\t\t
\n\t\t\t\t\t
\n\t\t\t\t
\n\t\t\t\t\t\t\t\t\t

G\u00fcn\u00fcm\u00fcz\u00fcn elektronik \u00fcretim ortam\u0131nda, PCBA tasar\u0131mlar\u0131 5G ileti\u015fim, AI servers ve otomotiv elektroni\u011finin y\u00fckseli\u015fi nedeniyle giderek daha karma\u015f\u0131k hale gelmektedir. Y\u00fcksek yo\u011funluklu paketleme ve ultra minyat\u00fcr \u00e7iplerin yayg\u0131nl\u0131\u011f\u0131 (en az <\/span>0.6\u00d70.6mm<\/span><\/b>) yeniden i\u015fleme ekipman\u0131 gereksinimlerini s\u0131n\u0131ra kadar zorlam\u0131\u015ft\u0131r. Geleneksel manuel yeniden i\u015fleme art\u0131k modern hassas \u00fcretimin verim taleplerini kar\u015f\u0131layamamaktad\u0131r.<\/span><\/p>\n

Bu yaz\u0131da, nas\u0131l \u00e7al\u0131\u015ft\u0131\u011f\u0131n\u0131 ke\u015ffedece\u011fiz. <\/span>DEZ-R850 Tam Otomatik Hassas Optik BGA Rework \u0130stasyonu<\/span><\/b> en son teknoloji ile \u00fcst d\u00fczey onar\u0131m\u0131n temel sorunlar\u0131n\u0131 \u00e7\u00f6zer.<\/span><\/p>\n

1. Mikron Alt\u0131 Hizalama: 0,6 mm S\u0131n\u0131r\u0131na Meydan Okuma<\/span><\/b><\/p>\n

BGA yeniden \u00e7al\u0131\u015fmas\u0131nda, hizalama hassasiyeti ikincil lehimleme i\u015fleminin ba\u015far\u0131 oran\u0131n\u0131 do\u011frudan belirler. DEZ-R850 bir hizalama sistemi ile donat\u0131lm\u0131\u015ft\u0131r. <\/span>HDMI mikroskop s\u0131n\u0131f\u0131 ultra-HD CCD optik hizalama sistemi<\/span><\/b>, 'lik bir montaj do\u011frulu\u011fu elde ederek <\/span>\u00b10.01mm<\/span><\/b>.<\/span><\/p>\n

Kapsaml\u0131 Observation<\/span><\/b>: Sistem, \u201csabit nokta observation\u201d ile otomatik X ve Y ekseni hareketini destekler. B\u00fcy\u00fck \u00f6l\u00e7ekli \u00e7ipler i\u00e7in (en fazla <\/span>100x100mm<\/span><\/b>), operat\u00f6rler d\u00f6rt k\u00f6\u015fe ve merkez aras\u0131nda h\u0131zl\u0131ca ge\u00e7i\u015f yapabilirler. Bu, b\u00fcy\u00fct\u00fcld\u00fc\u011f\u00fcnde bile hizalaman\u0131n kristal netli\u011finde kalmas\u0131n\u0131 sa\u011flayarak g\u00f6rsel k\u00f6r noktalar\u0131 ortadan kald\u0131r\u0131r.<\/span><\/p>\n

\u00c7ok Y\u00f6nl\u00fc Yetenek<\/span><\/b>: Mikroskobik <\/span>0.6\u00d70.6mm<\/span><\/b> sens\u00f6rlerden devasa <\/span>100x100mm<\/span><\/b> y\u00fcksek performansl\u0131 i\u015flemciler, R850 hepsinin \u00fcstesinden kolayl\u0131kla gelir.<\/span><\/p>\n

2. \u00dc\u00e7 B\u00f6lgeli Ba\u011f\u0131ms\u0131z Is\u0131tma: Termal Y\u00f6netim Bilimi<\/span><\/b><\/p>\n

Is\u0131tma s\u0131ras\u0131nda PCBA'n\u0131n en b\u00fcy\u00fck d\u00fc\u015fman\u0131, e\u015fit olmayan termal da\u011f\u0131l\u0131m\u0131n neden oldu\u011fu bekleme s\u00fcresidir. DEZ-R850'de bir <\/span>7.2KW hibrit \u0131s\u0131tma \u00e7\u00f6z\u00fcm\u00fc<\/span><\/b> H\u0131z ve g\u00fcvenli\u011fi dengelemek i\u00e7in:<\/span><\/p>\n

\u00dc\u00e7 B\u00f6lgeli Strateji<\/span><\/b>: 1,6KW \u00fcst \u0131s\u0131t\u0131c\u0131 (S\u0131cak Hava + IR hibrit), 1,2KW alt \u0131s\u0131t\u0131c\u0131 (\u00e7ift kanall\u0131 s\u0131cak hava) ve devasa 4,2KW k\u0131z\u0131l\u00f6tesi (IR) \u00f6n \u0131s\u0131t\u0131c\u0131y\u0131 bir araya getirir.<\/span><\/p>\n

Seramik IR Teknolojisi<\/span><\/b>: Alt k\u0131s\u0131m, genel PCB s\u0131cakl\u0131\u011f\u0131n\u0131 h\u0131zla y\u00fckseltmek i\u00e7in ithal seramik \u0131s\u0131t\u0131c\u0131lar kullan\u0131r. Bu, termal gradyan\u0131 azalt\u0131r ve b\u00fcy\u00fck kartlarda fiziksel deformasyonu \u00f6nler (en fazla <\/span>450x570mm<\/span><\/b>).<\/span><\/p>\n

PID Kapal\u0131 D\u00f6ng\u00fc Kontrol<\/span><\/b>: Y\u00fcksek hassasiyetli K-tipi termokupllar ile entegre edildi\u011finde, s\u0131cakl\u0131k dalgalanmalar\u0131 <\/span>\u00b11\u00b0C<\/span><\/b>. Sistem, IPC uyumlu termal profillerin olu\u015fturulmas\u0131 i\u00e7in gerekli olan hem \u201cHedef\u201d hem de \u201cGer\u00e7ek\u201d e\u011frileri ger\u00e7ek zamanl\u0131 olarak g\u00f6r\u00fcnt\u00fcler.<\/span><\/p>\n

3. \u201cS\u0131f\u0131r Bas\u0131n\u00e7l\u0131\u201d Montaj: K\u0131r\u0131lgan Pedlerin Korunmas\u0131<\/span><\/b><\/p>\n

PCB katman say\u0131s\u0131 artt\u0131k\u00e7a, lehim pedleri daha hassas hale gelir. DEZ-R850\u2019nin montaj kafas\u0131, montaj bas\u0131nc\u0131n\u0131 a\u015fa\u011f\u0131daki s\u0131n\u0131rlar dahilinde k\u0131s\u0131tlayan dahili bir bas\u0131n\u00e7 alg\u0131lama device'ye sahiptir <\/span>10 gram<\/span><\/b>.<\/span><\/p>\n

Bu <\/span>\u201cS\u0131f\u0131r Bas\u0131n\u00e7\u201d teknolojisi<\/span><\/b> Yerle\u015ftirme s\u0131ras\u0131nda lehim bilyelerinin ezilmemesini sa\u011flayarak lehim k\u00f6pr\u00fclemelerini (k\u0131sa devre) \u00f6nler ve k\u0131r\u0131lgan alt tabakay\u0131 mekanik stresten korur. \u0130le birlikte <\/span>Laser K\u0131rm\u0131z\u0131 Nokta Konumland\u0131rma<\/span><\/b>, operat\u00f6rler h\u0131zl\u0131 pano kurulumu ve men\u015fe bulma i\u015flemlerini ger\u00e7ekle\u015ftirebilir.<\/span><\/p>\n

4. End\u00fcstri 4.0 i\u00e7in Otomasyon<\/span><\/b><\/b><\/h2>\n

DEZ-R850 bir makineden \u00e7ok daha fazlas\u0131d\u0131r; ak\u0131ll\u0131 bir yeniden i\u015fleme h\u00fccresidir:<\/span><\/p>\n

Tek Tu\u015fla \u00c7al\u0131\u015ft\u0131rma<\/span><\/b>: Otomatik lehim s\u00f6kme, alma, yerle\u015ftirme ve lehimleme.<\/span><\/p>\n

Ger\u00e7ek Zamanl\u0131 Lehim \u0130zleme (Opsiyonel)<\/span><\/b>: M\u00fchendisler, harici bir kamera arac\u0131l\u0131\u011f\u0131yla lehim toplar\u0131n\u0131n erime a\u015famas\u0131n\u0131 g\u00f6rsel olarak izleyebilir ve termal profillerin m\u00fckemmelle\u015ftirilmesi i\u00e7in \u00e7ok de\u011ferli veriler sa\u011flayabilir.<\/span><\/p>\n

\u00d6nce G\u00fcvenlik<\/span><\/b>: Dahili \u00e7ift a\u015f\u0131r\u0131 s\u0131cakl\u0131k korumas\u0131, otomatik kapanma ve acil durdurma fonksiyonlar\u0131 hem operat\u00f6r\u00fcn hem de pahal\u0131 donan\u0131m\u0131n g\u00fcvenli\u011fini sa\u011flar.<\/span><\/p>\n

SSS<\/span><\/b>:<\/span><\/b><\/b><\/h2>\n

S1: DEZ-R850 hangi boyutlardaki PCB'leri ve \u00e7ipleri i\u015fleyebilir?<\/span><\/b> <\/span>A:<\/span><\/b> R850 ola\u011fan\u00fcst\u00fc uyumluluk sunar. \u015eu \u00e7ip boyutlar\u0131n\u0131 destekler <\/span>0.6\u00d70.6mm<\/span><\/b> kadar <\/span>100x100mm<\/span><\/b>. Standart maksimum PCB boyutu <\/span>450x570mm<\/span><\/b>, Ancak b\u00fcy\u00fck boyutlu anakartlar i\u00e7in de \u00f6zelle\u015ftirme sunuyoruz.<\/span><\/p>\n

S2: \u00dc\u00e7 b\u00f6lgeli \u0131s\u0131tma neden \u00e7ift b\u00f6lgeli \u0131s\u0131tmadan daha \u00fcst\u00fcnd\u00fcr?<\/span><\/b> <\/span>A:<\/span><\/b> \u00dc\u00e7 b\u00f6lgeli \u0131s\u0131tma, g\u00fc\u00e7l\u00fc bir 4,2KW alt IR \u00f6n \u0131s\u0131t\u0131c\u0131 ekler. Kal\u0131n levhalar veya lead i\u00e7ermeyen (y\u00fcksek erime noktal\u0131) lehim ile \u00e7al\u0131\u015f\u0131rken, geni\u015f alanl\u0131 \u00f6n \u0131s\u0131tma PCB warping ve \u201cpopcorning\u201d etkilerini \u00f6nler. Profesyonel d\u00fczeyde yeniden i\u015fleme i\u00e7in standart olan e\u015fit termal gerilim sa\u011flar.<\/span><\/p>\n

S3: \u201cS\u0131f\u0131r Bas\u0131n\u00e7l\u0131\u201d montaj\u0131n pratik faydas\u0131 nedir?<\/span><\/b> <\/span>A:<\/span><\/b> Fine Pitch bile\u015fenlerini yeniden i\u015flerken, a\u015fa\u011f\u0131 do\u011fru hafif bir bas\u0131n\u00e7 bile lehim pastas\u0131n\u0131n veya bilyelerin s\u0131k\u0131\u015fmas\u0131na ve k\u00f6pr\u00fclenmesine neden olabilir. R850\u2019nin bas\u0131n\u00e7 kontrol\u00fc (10g'nin alt\u0131nda), noz\u00fcl\u00fcn nazik\u00e7e temas etmesini sa\u011flayarak lehimleme i\u015fleminin kararl\u0131l\u0131\u011f\u0131n\u0131 ve tekrarlanabilirli\u011fini \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131r\u0131r.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

G\u00fcn\u00fcm\u00fcz\u00fcn elektronik \u00fcretim ortam\u0131nda, PCBA tasar\u0131mlar\u0131 5G ileti\u015fim, AI servers ve otomotiv elektroni\u011finin y\u00fckseli\u015fi nedeniyle giderek daha karma\u015f\u0131k hale gelmektedir. Y\u00fcksek yo\u011funluklu paketleme ve ultra minyat\u00fcr \u00e7iplerin (0,6\u00d70,6 mm kadar k\u00fc\u00e7\u00fck) yayg\u0131nla\u015fmas\u0131, yeniden i\u015fleme ekipman\u0131 gereksinimlerini s\u0131n\u0131ra kadar zorlam\u0131\u015ft\u0131r. Geleneksel manuel yeniden i\u015fleme art\u0131k verim taleplerini kar\u015f\u0131layamamaktad\u0131r [...]<\/p>","protected":false},"author":7,"featured_media":19651,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_lmt_disableupdate":"","_lmt_disable":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[43],"tags":[],"class_list":["post-19639","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-pcb-cleaning"],"modified_by":"DEZSmart","_links":{"self":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/19639","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/comments?post=19639"}],"version-history":[{"count":4,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/19639\/revisions"}],"predecessor-version":[{"id":19646,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/19639\/revisions\/19646"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media\/19651"}],"wp:attachment":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media?parent=19639"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/categories?post=19639"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/tags?post=19639"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}