{"id":18348,"date":"2025-05-20T18:27:16","date_gmt":"2025-05-20T10:27:16","guid":{"rendered":"https:\/\/dezsmt.com\/?p=18348"},"modified":"2025-08-13T11:20:37","modified_gmt":"2025-08-13T03:20:37","slug":"pneumatic-spraying-from-5-minutes-to-1-minute-the-ultimate-solution-to-increase-steel-mesh-cleaning-efficiency-by-300","status":"publish","type":"post","link":"https:\/\/dezsmt.com\/tr\/pneumatic-spraying-from-5-minutes-to-1-minute-the-ultimate-solution-to-increase-steel-mesh-cleaning-efficiency-by-300\/","title":{"rendered":"Pn\u00f6matik p\u00fcsk\u00fcrtme: 5 dakikadan 1 dakikaya kadar, 300% ile \u00e7elik has\u0131r temizleme verimlili\u011fini art\u0131rmak i\u00e7in nihai \u00e7\u00f6z\u00fcm."},"content":{"rendered":"
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Elektronik \u00fcretimi alan\u0131nda, \u015fablon temizleme verimlili\u011fi \u00fcretim hatt\u0131 kapasitesini do\u011frudan belirler. Geleneksel manuel temizlik veya elektrikli ekipmanlarla temizlik par\u00e7a ba\u015f\u0131na 5 ila 10 dakika s\u00fcrerken pn\u00f6mati\u0307k p\u00fcsk\u00fcrtme teknoloji\u0307si\u0307<\/strong> Dezheng Intelligent'\u0131n DEZ-C730 tam pn\u00f6matik \u015fablon temizleme makinesi<\/strong> tek parti s\u0131k\u0131\u015ft\u0131r\u0131r temizleme s\u00fcresi 1 ila 4 dakika aras\u0131ndad\u0131r,<\/strong> 300%'nin \u00fczerinde verimlilik art\u0131\u015f\u0131. Bu makale, SMT temizleme verimlili\u011fi i\u00e7in \u00f6l\u00e7\u00fct\u00fc nas\u0131l yeniden tan\u0131mlad\u0131\u011f\u0131n\u0131 analiz etmek i\u00e7in ekipman\u0131n temel teknolojisini ger\u00e7ek d\u00fcnya end\u00fcstri verileriyle birle\u015ftiriyor. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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1. Verimlilik Devrimi: \"Saatler \"den \"dakikalar \"a ge\u00e7i\u015fin alt\u0131nda yatan mant\u0131k<\/h4>\t\t\t\t<\/div>\n\t\t
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\u258eGeleneksel temizli\u011fin \u00fc\u00e7 darbo\u011faz\u0131<\/strong><\/p>

  • Mekanik temas verimsizdir:<\/strong> f\u0131r\u00e7alar\/ultrasonik dalgalar tekrar tekrar temizlenmelidir ve 0,1 mm'nin alt\u0131ndaki a\u011f boyutlar\u0131n\u0131 temizlemek 5 dakikadan fazla s\u00fcrer;<\/li>
  • Kontrols\u00fcz solvent t\u00fcketimi:<\/strong> A\u00e7\u0131k tanklar bir seferde 500-1000 ml s\u0131v\u0131 t\u00fcketir ve bunlar\u0131 yeniden doldurmak i\u00e7in harcanan zaman toplam \u00e7al\u0131\u015fma saatinin 20%'sini olu\u015fturur;<\/li>
  • Manuel m\u00fcdahale zahmetlidir:<\/strong> bas\u0131n\u00e7 manuel olarak ayarlanmal\u0131 ve s\u0131v\u0131 seviyesi izlenmelidir ve tek bir i\u015flem 8 dakikadan fazla s\u00fcrer.<\/li><\/ul>

    \u258ePn\u00f6matik P\u00fcsk\u00fcrtme i\u00e7in \u00c7\u00f6z\u00fcm<\/strong>
    \u00a0 \u00a0 <\/strong>\u00a0 \u00a0 \u00a0 \u00a0Tam Pn\u00f6matik Tahrik Sistemi<\/strong><\/p>

    • 0,45-0,7 MPa bas\u0131n\u00e7l\u0131 hava do\u011frudan nozulu tahrik ederek motor ba\u015flatma\/h\u0131z d\u00fczenleme s\u00fcresini ortadan kald\u0131r\u0131r ve tepki h\u0131z\u0131n\u0131 0.1 saniye;<\/strong><\/li>
    • Elektrikli bile\u015fenlerin kayb\u0131 olmadan, ekipman ar\u0131za oran\u0131 elektrikli modellere k\u0131yasla 75% ile azalt\u0131larak bak\u0131m duru\u015f s\u00fcresi azalt\u0131l\u0131r.<\/li><\/ul>

      \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0360\u00b0 D\u00f6nebilen \u0130zobarik Jet<\/strong><\/p>

      • \u00c7ift tarafl\u0131 nozullar 2.000 rpm gibi y\u00fcksek bir h\u0131zda d\u00f6nerek sabit su ak\u0131\u015f\u0131 20 m\/s'dir.<\/strong> Tek bir spreyin kapsama alan\u0131, geleneksel nozullara g\u00f6re 4 kat daha b\u00fcy\u00fckt\u00fcr;<\/li>
      • 0,02 mm Mikro bo\u015fluk Penetrasyonu: Geleneksel i\u015flemlerin 3 dakikada tamamlayaca\u011f\u0131 temizlik hacmi 1 dakikada tamamlanabilir.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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        Verimlilik kar\u015f\u0131la\u015ft\u0131rma tablosu<\/strong><\/h5>

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        Temizlik s\u00fcreci<\/th>Geleneksel ekipman<\/th>DEZ-C730 (pn\u00f6matik sprey)<\/th>\u0130yile\u015ftirme<\/th>\n<\/tr>\n<\/thead>\n
        Tek par\u00e7a temizleme s\u00fcresi<\/td>5-10 dakika<\/td>1-4 dakika<\/td>300%<\/td>\n<\/tr>\n
        G\u00fcnl\u00fck i\u015fleme kapasitesi (8 saat)<\/td>48-96 adet<\/td>120-240 adet<\/td>150%<\/td>\n<\/tr>\n
        Manuel m\u00fcdahale s\u00fcresi<\/td>2 saat\/g\u00fcn<\/td>0,5 saat\/g\u00fcn<\/td>75%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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        360\u00b0 d\u00f6nebilen izobarik temizleme odas\u0131<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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        2. Teknolojik G\u00fcncelleme: Pn\u00f6matik P\u00fcsk\u00fcrtmede \u00dc\u00e7 \u00d6nemli Geli\u015fme<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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        \u258e Ak\u0131\u015fkan Mekani\u011fini Optimize Etmek: Y\u00fcksek Bas\u0131n\u00e7 ve Enerji Tasarrufunun Dengelenmesi<\/strong><\/p>

        • \u00c7ift Modlu Enjeksiyon :<\/strong>
          \u25b6 Standart Mod (2-4 dakika):<\/strong> 0,5 MPa bas\u0131n\u00e7 geleneksel \u00e7elik has\u0131r i\u00e7in uygundur ve s\u0131v\u0131 t\u00fcketimi 120-200 ml\/adettir;
          \u25b6 H\u0131z Modu (1 dakika):<\/strong> K\u0131rm\u0131z\u0131 tutkal\/kal\u0131n \u015fablonun (\u22642,5 mm) tek seferde temizlenmesi i\u00e7in 0,7 MPa'l\u0131k k\u0131sa s\u00fcreli y\u00fcksek bas\u0131n\u00e7 etkisi.<\/li>
        • \u00dc\u00e7 a\u015famal\u0131 filtrasyon d\u00f6ng\u00fcs\u00fc :<\/strong>
          1 mm birincil filtrasyon kalay c\u00fcrufunu keser \u2192 5 \u03bcm ince filtrasyon lehim pastas\u0131 partik\u00fcllerini giderir \u2192 1 \u03bcm nanofiltrasyon re\u00e7ineyi adsorbe eder, temizleme s\u0131v\u0131s\u0131 geri d\u00f6n\u00fc\u015f\u00fcm oran\u0131 95%'ye ula\u015f\u0131r ve her 8 saatte bir sadece 500 ml taze s\u0131v\u0131 eklenmesi gerekir.<\/li><\/ul>

          \u258e Yap\u0131sal Tasar\u0131m \u0130novasyonu: \"Ekipman \"dan \"Sistem \"e Evrim<\/strong><\/p>

          • Yan Hava Giri\u015fli Kurutma Sistemi :<\/strong>
            Ba\u011f\u0131ms\u0131z hava yolu tasar\u0131m\u0131, kurutma s\u00fcresini ayn\u0131 anda 2-5 dakikaya indirerek geleneksel \u00f6n ve arka hava giri\u015f sistemlerine k\u0131yasla enerji t\u00fcketiminde 30% tasarruf sa\u011flar;<\/li>
          • H\u0131zl\u0131 A\u00e7\u0131lan Mod\u00fcler Yap\u0131 :<\/strong>
            Nozullar ve filtreler 30 saniye i\u00e7inde h\u0131zl\u0131 bir \u015fekilde de\u011fi\u015ftirilebilir, bu da bak\u0131m verimlili\u011fini 5 kat art\u0131r\u0131r ve \u00fcretim hatt\u0131n\u0131n durmas\u0131ndan kaynaklanan kay\u0131plar\u0131 azalt\u0131r.<\/li><\/ul>

            \u258e <\/strong>\u0130\u00e7sel G\u00fcvenlik \u0130yile\u015ftirmesi: Risksiz Verimlilik S\u0131\u00e7ramas\u0131<\/span><\/strong><\/p>

            • Tamamen Pn\u00f6matik Patlamaya Dayan\u0131kl\u0131 Tasar\u0131m :<\/strong>
              Hi\u00e7bir g\u00fc\u00e7 giri\u015fi gerektirmez, elektrik k\u0131v\u0131lc\u0131m\u0131 riskini k\u00f6kten ortadan kald\u0131r\u0131r, ATEX patlamaya dayan\u0131kl\u0131 sertifikas\u0131n\u0131 ge\u00e7er ve lityum piller ve otomotiv elektroni\u011fi gibi y\u00fcksek riskli senaryolara uyum sa\u011flar;<\/li>
            • Kapal\u0131 insan-makine izolasyonu :<\/strong>
              Tek dokunu\u015fla \u00e7al\u0131\u015ft\u0131rma ve tamamen kapal\u0131 paslanmaz \u00e7elik kabin, ISO 45001 i\u015f sa\u011fl\u0131\u011f\u0131 standartlar\u0131n\u0131 kar\u015f\u0131layan 90% ile operat\u00f6r\u00fcn solventlere maruz kalmas\u0131n\u0131 azalt\u0131r.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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              3. Ger\u00e7ek Veriler: \"Teorik At\u0131l\u0131m \"dan \"\u00dcretim Hatt\u0131 Do\u011frulamas\u0131 \"na<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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              \u258eM\u00fc\u015fteri \u00d6rne\u011fi 1: T\u00fcketici Elektroni\u011fi K\u0131yaslama \u015eirketi<\/strong><\/p>

              Ac\u0131 Noktas\u0131:<\/strong> Bir cep telefonu anakart\u0131 \u00fczerindeki \u00e7elik a\u011f\u0131n (0,3 mm aral\u0131kl\u0131 QFP) temizlenmesi par\u00e7a ba\u015f\u0131na 8 dakika s\u00fcrmektedir, g\u00fcnl\u00fck \u00fcretim kapasitesi sadece 60 par\u00e7ad\u0131r ve i\u015f\u00e7ilik maliyetleri 15%'dir.<\/p>

              \u00c7\u00f6z\u00fcm:<\/strong> DEZ-C730 pn\u00f6matik \u015fablon temizleyiciyi su bazl\u0131 bir temizlik maddesi ile a\u015f\u0131r\u0131 h\u0131z modunda (\u015fablon ba\u015f\u0131na 1,5 dakika) kullan\u0131n.<\/p>

              Sonu\u00e7:<\/strong><\/p>

              • G\u00fcnl\u00fck \u00fcretim kapasitesi 320 par\u00e7aya, y\u0131ll\u0131k \u00fcretim kapasitesi ise 73.000 par\u00e7aya y\u00fckseldi;<\/li>
              • Temizlik maddesi maliyetleri y\u0131ll\u0131k 650.000 RMB'den 195.000 RMB'ye d\u00fc\u015f\u00fcr\u00fclerek 70% tasarruf sa\u011fland\u0131;<\/li>
              • PCBA ped yer de\u011fi\u015ftirme kusur oran\u0131 0,8%'den 0,15%'ye d\u00fc\u015f\u00fcr\u00fclerek yeniden i\u015fleme kay\u0131plar\u0131 y\u0131lda 1 milyon RMB'nin \u00fczerinde azalt\u0131ld\u0131.<\/li><\/ul>

                \u258eM\u00fc\u015fteri \u00d6rne\u011fi 2: \u00d6nde Gelen Otomotiv Elektroni\u011fi \u00dcreticisi<\/strong><\/p>

                Meydan okuma:<\/strong> Temizlikten sonra otomotiv radar \u00e7eli\u011fi a\u011f\u0131n\u0131n (2,0 mm kal\u0131nl\u0131\u011f\u0131nda, k\u0131rm\u0131z\u0131 tutkal i\u015flemi) kal\u0131nt\u0131 oran\u0131 5%'yi a\u015far ve ikincil manuel temizlik gerektirir.<\/p>

                \u00c7\u00f6z\u00fcm:<\/strong> Standart mod (3 dakika\/adet) + solvent bazl\u0131 temizlik maddeleri kullanan \u00fc\u00e7 a\u015famal\u0131 filtreleme sistemi.<\/p>

                Veri:<\/strong><\/p>

                • Tek temizlik ge\u00e7i\u015f oran\u0131 99,2%'ye ula\u015farak ikincil bir temizlik i\u015flemine olan ihtiyac\u0131 ortadan kald\u0131r\u0131r;<\/li>
                • Tek bir device, i\u015f\u00e7ilik maliyetlerinde y\u0131lda 280.000 RMB tasarruf sa\u011flar ve bas\u0131n\u00e7l\u0131 hava t\u00fcketimini 40% azalt\u0131r.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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                  4. Teknik parametreler<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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                  Temel g\u00f6stergeler<\/th>DEZ-C730 Tam pn\u00f6matik \u015fablon temizleme makinesi<\/th>\n<\/tr>\n<\/thead>\n
                  Uygulanabilir \u00e7elik has\u0131r boyutu<\/td>Maksimum 750\u00d7750\u00d740mm (\u00f6zelle\u015ftirme desteklenir)<\/td>\n<\/tr>\n
                  Temizleme s\u0131v\u0131s\u0131 tipi<\/td>Su bazl\u0131\/solvent bazl\u0131 temizlik maddesi<\/td>\n<\/tr>\n
                  Bas\u0131n\u00e7l\u0131 hava gereksinimi<\/td>400-900L\/Min, 0,45-0,7MPa<\/td>\n<\/tr>\n
                  Filtre do\u011frulu\u011fu<\/td>1mm\u21925\u03bcm\u21921\u03bcm \u00fc\u00e7 a\u015famal\u0131 filtreleme<\/td>\n<\/tr>\n
                  G\u00fcvenlik sertifikas\u0131<\/td>CE, ISO 14001<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t
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                  \u015eablon<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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                  Sonu\u00e7: \"Verimlilik Tavan\u0131n\u0131n\" Yeniden Tan\u0131mlanmas\u0131<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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                  Pn\u00f6matik sprey teknolojisinin ortaya \u00e7\u0131k\u0131\u015f\u0131, \u00e7elik has\u0131r temizli\u011finde \"emek-yo\u011fun \"dan \"ak\u0131ll\u0131 ve yo\u011fun \"a do\u011fru bir s\u0131\u00e7ramaya i\u015faret etmektedir. Dezheng Intelligent DEZ-C730, tamamen pn\u00f6matik tahrik, y\u00fcksek bas\u0131n\u00e7l\u0131 s\u0131v\u0131 optimizasyonu ve ak\u0131ll\u0131 filtreleme sistemi sayesinde \"1 dakika temizleme + 2 dakika kurutma\" gibi son derece h\u0131zl\u0131 bir i\u015flem ger\u00e7ekle\u015ftirirken, tek bir \u00e7ipin maliyetini geleneksel i\u015flemlerin 1\/4'\u00fc kadar kontrol eder. \"Maksimum \u00fcretim kapasitesi\" arayan elektronik \u00fcretim \u015firketleri i\u00e7in bu sadece bir ekipman y\u00fckseltmesi de\u011fil, ayn\u0131 zamanda \"\u00f6nce verimlilik \"ten \"verimlilik ve maliyette \u00e7ifte m\u00fckemmelli\u011fe\" do\u011fru bir \u00fcretim hatt\u0131 devrimidir.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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                  \u015eimdi harekete ge\u00e7:<\/strong> DEZ-C730'un \u00fccretsiz numune denemesini planlamak ve \u015fablon temizlemenin devrim niteli\u011findeki verimlili\u011fini deneyimlemek i\u00e7in +86 18826509131 adresini aray\u0131n.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

                  \n\t\t\t\t\t
                  \n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

                  Elektronik \u00fcretimi alan\u0131nda, \u015fablon temizleme verimlili\u011fi \u00fcretim hatt\u0131 kapasitesini do\u011frudan belirler. Geleneksel manuel temizlik veya elektrikli ekipmanlarla temizlik par\u00e7a ba\u015f\u0131na 5 ila 10 dakika s\u00fcrerken, Dezheng Intelligent'\u0131n DEZ-C730 tam pn\u00f6matik \u015fablon temizleme makinesinde bulunan pn\u00f6matik p\u00fcsk\u00fcrtme teknolojisi, tek parti temizleme s\u00fcresini 1 ila 4 dakikaya s\u0131k\u0131\u015ft\u0131rarak verimlili\u011fi art\u0131r\u0131r [...]<\/p>","protected":false},"author":7,"featured_media":18358,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_lmt_disableupdate":"","_lmt_disable":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[43],"tags":[],"class_list":["post-18348","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-pcb-cleaning"],"modified_by":"DEZSmart","_links":{"self":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/18348","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/comments?post=18348"}],"version-history":[{"count":2,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/18348\/revisions"}],"predecessor-version":[{"id":18910,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/18348\/revisions\/18910"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media\/18358"}],"wp:attachment":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media?parent=18348"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/categories?post=18348"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/tags?post=18348"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}