{"id":18148,"date":"2025-05-12T18:43:05","date_gmt":"2025-05-12T10:43:05","guid":{"rendered":"https:\/\/dezsmt.com\/?p=18148"},"modified":"2025-05-12T18:50:11","modified_gmt":"2025-05-12T10:50:11","slug":"pneumatic-stencil-cleaning-machine-3-key-advances-in-removing-lead-free-solder-paste","status":"publish","type":"post","link":"https:\/\/dezsmt.com\/tr\/pneumatic-stencil-cleaning-machine-3-key-advances-in-removing-lead-free-solder-paste\/","title":{"rendered":"Pn\u00f6matik \u015fablon temizleme makinesi: lead i\u00e7ermeyen lehim pastas\u0131n\u0131n \u00e7\u0131kar\u0131lmas\u0131nda 3 \u00f6nemli geli\u015fme"},"content":{"rendered":"
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Elektronik \u00fcretimi alan\u0131nda, yayg\u0131n kullan\u0131m\u0131 lead i\u00e7ermeyen lehim pastas\u0131<\/strong> \u00e7evresel iyile\u015ftirmeler getirmi\u015f, ancak ayn\u0131 zamanda yeni temizlik zorluklar\u0131 da yaratm\u0131\u015ft\u0131r. lead i\u00e7ermeyen lehim pastas\u0131 at\u0131klar\u0131yla u\u011fra\u015f\u0131rken, geleneksel solvent bazl\u0131 temizlik maddeleri yaln\u0131zca malzeme uyumlulu\u011fu riskleriyle (nikel \/ g\u00fcm\u00fc\u015f kaplama korozyonu gibi) de\u011fil, ayn\u0131 zamanda a\u015f\u0131r\u0131 VOC emisyonlar\u0131 nedeniyle uyumluluk bask\u0131s\u0131yla da kar\u015f\u0131 kar\u015f\u0131yad\u0131r. Dezheng Intelligent'\u0131n su bazl\u0131 pn\u00f6matik temizleme teknolojisi DEZ-C730 pn\u00f6matik \u015fablon temizleme makinesi<\/b> \u00fc\u00e7 temel at\u0131l\u0131mla lead i\u00e7ermeyen lehim pastas\u0131 at\u0131klar\u0131 i\u00e7in ar\u0131tma standartlar\u0131n\u0131 yeniden tan\u0131mlam\u0131\u015ft\u0131r.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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\"\u5fae\u4fe1\u56fe\u7247_20241101094304\"<\/figure><\/div>
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1. Y\u00fcksek bas\u0131n\u00e7l\u0131 pn\u00f6matik jet: mikron d\u00fczeyinde temizleme kuvveti art\u0131k bariyerlere n\u00fcfuz eder<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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lead i\u00e7ermeyen lehim pastas\u0131ndaki re\u00e7ine ve tiksotropik madde kolayca 0,1 mm'den daha az mikro g\u00f6zenek kal\u0131nt\u0131lar\u0131<\/strong> yeniden ak\u0131\u015f lehimlemeden sonra. Geleneksel ultrasonik temizlemenin kal\u0131n \u015fablonlar (>2,5 mm) \u00fczerindeki temizleme etkisi 30%'den daha azd\u0131r. DEZ-C730 \u015fablon temizleme makinesi y\u00fcksek yo\u011funluklu kullan\u0131r, \u00e7ift tarafl\u0131 izobarik 360\u00b0 d\u00f6nen nozul<\/strong> ve pn\u00f6matik tahrikli y\u00fcksek bas\u0131n\u00e7l\u0131 su ak\u0131\u015f\u0131 (0,5-0,7 MPa) ile a\u015fa\u011f\u0131daki iyile\u015ftirmeleri sa\u011flar:<\/p>

  • Dinamik Darbe Temizli\u011fi:<\/strong> D\u00f6nen nozul 2.000 rpm h\u0131z\u0131nda p\u00fcsk\u00fcrterek <\/span>su ak\u0131\u015f\u0131 darbe kuvveti 20 m\/s'dir,<\/b><\/span> Bu da lehim pastas\u0131 ile \u00e7elik has\u0131r y\u00fczey aras\u0131ndaki molek\u00fcler d\u00fczeydeki yap\u0131\u015fmay\u0131 do\u011frudan ortadan kald\u0131r\u0131r. <\/span><\/li>
  • Mikro bo\u015fluk penetrasyonu:<\/strong> Su bazl\u0131 temizlik maddelerinin d\u00fc\u015f\u00fck y\u00fczey gerilimi (<30 mN\/m) ile birle\u015fti\u011finde, temizlik sol\u00fcsyonu 0,02 mm ultra ince a\u011fa derinlemesine n\u00fcfuz edebilir ve dipteki kal\u0131nt\u0131lar\u0131 tamamen temizleyebilir.<\/span><\/li>
  • S\u0131f\u0131r hasarl\u0131 tasar\u0131m:<\/strong> Elektrikli ekipmana olas\u0131 elektrostatik hasar\u0131 \u00f6nlemek i\u00e7in pn\u00f6matik bir motor taraf\u0131ndan tahrik edilen bir bas\u0131n\u00e7 sens\u00f6r\u00fc, \u00e7elik a\u011f\u0131n sabit gerginli\u011fini sa\u011flamak i\u00e7in p\u00fcsk\u00fcrtme kuvvetini ger\u00e7ek zamanl\u0131 olarak ayarlamak i\u00e7in kullan\u0131l\u0131r.<\/li><\/ul>

    Veri do\u011frulama:<\/b> Bir otomotiv elektroni\u011fi fabrikas\u0131, 0,3 mm aral\u0131kl\u0131 QFP \u00e7elik a\u011f\u0131n\u0131 temizlemek i\u00e7in DEZ-C730 pn\u00f6matik \u015fablon temizleme makinemizi kulland\u0131. Kal\u0131nt\u0131, manuel temizlikle 12,6 mg\/cm\u00b2'den 0,8 mg\/cm\u00b2'ye d\u00fc\u015f\u00fcr\u00fcld\u00fc ve IPC-7526 S\u0131n\u0131f 3 standard\u0131n\u0131 kar\u015f\u0131lad\u0131.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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    \n\t\t\t\t\t\t\t\t\t\t\"_cuva\"\t\t\t\t\t\t\t\t\t\t\t
    (Temizlik Odas\u0131)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    \n\t\t\t\t\t\t\t\t\t\t\"\u56fe\u72471\"\t\t\t\t\t\t\t\t\t\t\t
    (lead i\u00e7ermeyen lehim pastas\u0131ndaki re\u00e7ine ve tiksotropik madde yeniden ak\u0131t\u0131l\u0131r. Lehimleme sonras\u0131 mikro g\u00f6zenek kal\u0131nt\u0131s\u0131)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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    2. \u00dc\u00e7 A\u015famal\u0131 Filtrasyon Sistemi: Geri D\u00f6n\u00fc\u015f\u00fcm Teknolojisi Maliyet Darbo\u011faz\u0131n\u0131n \u00dcstesinden Geliyor<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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    Geleneksel temizleme i\u015flemlerinde, solvent t\u00fcketimi \u015fablon bak\u0131m maliyetlerinin 45%'sini olu\u015fturur, ancak DEZ-C730 pn\u00f6matik \u015fablon temizleyicinin \u00fc\u00e7 a\u015famal\u0131 filtrasyon sistemi<\/b> a\u015fa\u011f\u0131daki yenilikler sayesinde verimli sirk\u00fclasyon sa\u011flar:<\/p>

    • Fiziksel M\u00fcdahale:<\/b> 10 \u03bcm birincil filtre s\u00fczgeci, b\u00fcy\u00fck partik\u00fcllerin nozulu t\u0131kamas\u0131n\u0131 \u00f6nlemek i\u00e7in lehim toplar\u0131n\u0131 ve etiket kal\u0131nt\u0131lar\u0131n\u0131 filtreler.<\/li>
    • \u0130nce Ay\u0131rma:<\/b> 5 \u03bcm elek filtresi g\u00fcm\u00fc\u015f macunu ve m\u00fcrekkep kirliliklerini engelleyerek temizleme s\u0131v\u0131s\u0131n\u0131n temizli\u011finin 98%'nin \u00fczerinde kalmas\u0131n\u0131 sa\u011flar.<\/li>
    • Nano Seviyede Safla\u015ft\u0131rma:<\/b> 1 \u03bcm derinli\u011findeki filtrasyon, kolloid ve re\u00e7ine kal\u0131nt\u0131lar\u0131n\u0131 gidererek temizleme s\u0131v\u0131s\u0131n\u0131n \u00f6mr\u00fcn\u00fc 5 kez <\/b>geleneksel s\u00fcre\u00e7lerinkinden farkl\u0131d\u0131r.<\/li><\/ul>

      Ekonomik faydalar:<\/strong> Belirli bir fabrika DEZ-C730 pn\u00f6matik \u015fablon temizleme makinemizi kullanmaya ba\u015flad\u0131ktan sonra y\u0131ll\u0131k temizlik maddesi t\u00fcketimi 1200L'den 240L'ye d\u00fc\u015f\u00fcr\u00fcld\u00fc. Kapal\u0131 d\u00f6ng\u00fc geri d\u00f6n\u00fc\u015f\u00fcm sistemi ile birlikte, tek bir device i\u00e7in y\u0131ll\u0131k maliyet tasarrufu 150.000 yuan'\u0131 a\u015ft\u0131.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t

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      \n\t\t\t\t\t\t\t\t\t\t\"Three-stage\t\t\t\t\t\t\t\t\t\t\t
      (\u00fc\u00e7 a\u015famal\u0131 filtreleme sistemi)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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      3. Tamamen pn\u00f6matik ve \u00e7evre dostu tasar\u0131m: \u00e7ifte g\u00fcvenlik ve uyumluluk garantisi<\/h4>\t\t\t\t<\/div>\n\t\t\t\t
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      lead i\u00e7ermeyen lehim pastas\u0131 temizli\u011fi i\u00e7in kat\u0131 \u00e7evresel gereksinimlere yan\u0131t olarak, DEZ-C730 pn\u00f6matik \u00e7elik has\u0131r temizleme makinesi a\u015fa\u011f\u0131daki tasar\u0131mlarla g\u00fcvenlik ve verimlilik aras\u0131nda bir denge sa\u011flar:<\/p>

      • Elektriksiz \u00e7al\u0131\u015fma:<\/strong> Tamamen bas\u0131n\u00e7l\u0131 hava ile \u00e7al\u0131\u015f\u0131r, yang\u0131n risklerini ortadan kald\u0131r\u0131r ve \u00f6zellikle patlamaya dayan\u0131kl\u0131 at\u00f6lyeler i\u00e7in uygundur.<\/li>
      • D\u00fc\u015f\u00fck u\u00e7ucu emisyonlar:<\/strong> S-tipi egzoz borusu ve aktif karbon adsorption device, VOC emisyonlar\u0131n\u0131 50 ppm'in alt\u0131nda<\/strong>AB REACH y\u00f6netmeliklerine uygun olarak.<\/li>
      • \u0130nsan-makine izolasyonu:<\/strong> Tek tu\u015fla \u00e7al\u0131\u015ft\u0131rma aray\u00fcz\u00fc ve tamamen kapal\u0131 temizleme kabini, operat\u00f6rlerin temizlik maddeleriyle temas etmesini \u00f6nler ve meslek hastal\u0131klar\u0131 riskini azalt\u0131r.<\/li><\/ul>

        End\u00fcstriyel Uygulama:<\/strong> Bir medikal device \u00fcreticisi, implante edilebilir bir devre kart\u0131n\u0131n \u00e7elik a\u011f\u0131n\u0131 temizlemek i\u00e7in DEZ-C730 pn\u00f6matik \u00e7elik a\u011f temizleme makinemizi kullan\u0131yor. Temizlikten sonra, kart y\u00fczeyindeki kal\u0131nt\u0131 iyon i\u00e7eri\u011fi <0,5 \u03bcg\/cm\u00b2,<\/strong> ISO 10993 biyouyumluluk sertifikas\u0131n\u0131 kar\u015f\u0131lar.<\/p>

        Teknoloji Trendleri ve Se\u00e7im \u00d6nerileri<\/strong><\/p>

        • Malzeme Uyumlulu\u011fu:<\/strong> N\u00f6tr pH de\u011ferine sahip su bazl\u0131 temizlik maddeleri (ZESTRON VIGON\u00ae A 200 gibi), al\u00fcminyum\/bak\u0131r y\u00fczeylerin alkali temizlik maddeleriyle korozyona u\u011framas\u0131n\u0131 \u00f6nlemek i\u00e7in tercih edilir.<\/li>
        • S\u00fcre\u00e7 Adaptasyonu:<\/strong> K\u0131rm\u0131z\u0131 tutkal ve kal\u0131n \u015fablonlar i\u00e7in, temizleme derinli\u011fini art\u0131rmak amac\u0131yla pn\u00f6matik sprey teknolojisi (Silman tech DEZ-C 740 gibi) kullan\u0131labilir.<\/li>
        • Ak\u0131ll\u0131 Y\u00fckseltme:<\/strong> Bir yapay zeka g\u00f6rsel denetim sistemi (Sanjie Machinery'nin ak\u0131ll\u0131 ekipman\u0131 gibi) ile birle\u015ftirildi\u011finde, temizleme etkisinin ger\u00e7ek zamanl\u0131 izlenebilirli\u011fi sa\u011flanabilir.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          \n\t\t\t\t\t\t\t\t\t\t\"DEZ-C740\t\t\t\t\t\t\t\t\t\t\t
          (DEZ-C740 \u015fablon temizleme makinesi)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          (k\u0131rm\u0131z\u0131 tutkal)<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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          DEZ-C730'un \u00fc\u00e7 \u00f6nemli ilerlemesi yaln\u0131zca lead i\u00e7ermeyen lehim pastas\u0131 kal\u0131nt\u0131s\u0131 teknik sorununu \u00e7\u00f6zmekle kalm\u0131yor, ayn\u0131 zamanda elektronik \u00fcreticilerine \u00e7evre dostu tasar\u0131m ve maliyet optimizasyonu yoluyla ESG gereksinimlerini kar\u015f\u0131layan s\u00fcrd\u00fcr\u00fclebilir \u00e7\u00f6z\u00fcmler sa\u011fl\u0131yor.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

          Elektronik \u00fcretimi alan\u0131nda, lead i\u00e7ermeyen lehim pastas\u0131n\u0131n yayg\u0131n kullan\u0131m\u0131 \u00e7evresel iyile\u015ftirmeler getirmi\u015f, ancak ayn\u0131 zamanda yeni temizlik zorluklar\u0131 da yaratm\u0131\u015ft\u0131r. lead i\u00e7ermeyen lehim pastas\u0131 at\u0131klar\u0131yla u\u011fra\u015f\u0131rken, geleneksel solvent bazl\u0131 temizlik maddeleri yaln\u0131zca malzeme uyumlulu\u011fu riskleriyle (nikel \/ g\u00fcm\u00fc\u015f kaplama korozyonu gibi) de\u011fil, ayn\u0131 zamanda a\u015f\u0131r\u0131 VOC emisyonlar\u0131 nedeniyle uyumluluk bask\u0131s\u0131yla da kar\u015f\u0131 kar\u015f\u0131yad\u0131r. [...]<\/p>","protected":false},"author":7,"featured_media":18239,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_lmt_disableupdate":"","_lmt_disable":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[110],"tags":[],"class_list":["post-18148","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-stencil-cleaning"],"modified_by":"DEZSmart","_links":{"self":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/18148","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/users\/7"}],"replies":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/comments?post=18148"}],"version-history":[{"count":0,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/posts\/18148\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media\/18239"}],"wp:attachment":[{"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/media?parent=18148"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/categories?post=18148"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/dezsmt.com\/tr\/wp-json\/wp\/v2\/tags?post=18148"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}