DEZ-XC1000 X-RAY Intelligent Component Counting Machine

DEZ-XC1000 X-RAY Intelligent Component Counting Machine

DEZ-XC1000 X-RAY Intelligent Component Counting Machine - immagine 2

DEZ-XC1000 X-RAY Intelligent Component Counting Machine - immagine 3

DEZ-XC1000 X-RAY Intelligent Component Counting Machine

The DEZ-XC1000 is a state-of-the-art X-RAY intelligent counting machine designed for electronics manufacturing, engineered to automate and optimize component counting processes.

FAQ

1. Potete fornire test a campione?
R: Sì. Supportiamo i clienti a fornire campioni di PCB per test gratuiti, al fine di garantire che l'apparecchiatura soddisfi le vostre esigenze di pulizia.

2. Quanto dura il ciclo di consegna dell'apparecchiatura?
R: Il ciclo di consegna dei modelli standard è di [14-30 giorni], mentre i modelli personalizzati possono richiedere più tempo. I tempi di consegna specifici possono essere confermati in base alla situazione dell'ordine.

3. L'apparecchiatura supporta una personalizzazione non standard?
R: Sì, supportiamo la personalizzazione non standard e possiamo fornire soluzioni personalizzate in base alle dimensioni del PCB, ai requisiti di pulizia e all'ambiente di produzione.

4.Cosa comprende il servizio post-vendita service?
Assistenza tecnica a vita
Formazione operativa
Garanzia di un anno (ad eccezione delle parti soggette a usura)
Riparazione a risposta rapida service

1. Panoramica del prodotto

The DEZ-XC1000 X-RAY Intelligent Component Counting Machine, a cutting-edge innovation from China, is engineered to redefine efficiency in electronic manufacturing. This advanced system integrates seven core components: an X-ray source, imaging unit, computer image processing system, mechanical system, electrical control system, safety protection system, and warning system. By combining non-destructive testing, AI algorithms, image processing, and mechanical transmission technology, it delivers precise, automated counting of electronic components—making it an indispensable tool for SMT (Surface Mount Technology) production lines.

Key highlights include:

High Precision: Achieves ≥99.99% counting accuracy, even for tiny 01005-sized components.
Efficienza: Counts up to 4 material reels simultaneously, with speeds as fast as <10s per reel (or 4×7” reels in <10s).
Versatilità: Supports 7”~17” tape & reels, JEDEC trays, tubes, and various packages (chips, resistors, capacitors, ICs, etc.).
Connectivity: Seamlessly integrates with MES, ERP, and WMS systems for data-driven inventory management.

2. Ambito di applicazione

The DEZ-XC1000 is tailored for electronic manufacturing, specifically serving:

SMT Production Lines: Automates counting of residual materials on reels, reducing manual labor and errors in material tracking.
Electronics Warehouses: Streamlines inventory management of components like capacitors, resistors, inductors, transistors, diodes, and IC chips.
Contract Manufacturers (CMs): Ensures accurate material reconciliation between production batches and orders.
Quality Control Departments: Verifies component quantities in JEDEC trays, tubes, or loose packaging to prevent shortages during assembly.

Its ability to handle diverse component types (from 01005 chips to connectors) makes it a versatile solution across electronics manufacturing.

3. Processo di lavoro

Leveraging X-ray absorption differences (based on material density and thickness), the DEZ-XC1000 operates in 5 key steps:

Loading: Operators place up to 4 material reels (7”~17”) or other packages into the machine’s mechanical feeding system.
X-ray Emission: A closed microfocus X-ray tube (max 50KV, 1000μA) emits radiation, penetrating the components.
Imaging: A 17” flat panel detector (FPD) captures high-resolution images (3072×3072 pixels, 139μm pixel size) of the components.
AI-Powered Analysis: The industrial PC (Intel i7, 16GB RAM) processes images using proprietary AI algorithms, identifying and counting individual components.
Produzione: Results are displayed on the 27” FHD screen, with options to print labels (via included printer) or sync data to MES/ERP systems.

Note: Stacked or non-flat materials (e.g., pellets) cannot be accurately counted due to 2D imaging limitations—an industry-wide constraint.

4. Vantaggi del nucleo

The DEZ-XC1000 outperforms conventional counting machines in 6 critical areas:

Unmatched Accuracy: ≥99.99% precision, surpassing most competitors (typically 99.5%~99.9%), critical for high-value tiny components (01005).
Blazing Speed: Counts 4×7” reels in <10s, 30% faster than single-reel machines, boosting throughput.
Smart Integration: Connects to MES/ERP/WMS, enabling real-time inventory updates—eliminating manual data entry and errors.
Superior Safety: Complies with FDA-CDRH standards (radiation <1μSv/h, far below the 5μSv/h limit) and includes fingerprint/password access for secure operation.
Robust Build: Industrial-grade components (Advantech PC, durable sheet metal casing) ensure 24/7 reliability in factory environments.
Future-Proof Software: Proprietary AI algorithms (self-developed) adapt to new component types, reducing the need for frequent upgrades.

5. Struttura del prodotto

The DEZ-XC1000’s robust design combines hardware and software for seamless performance:

X-ray Source: Closed microfocus tube (80KV) with a 0.03mm focus spot for sharp imaging of small components.
Imaging System: 17” amorphous silicon FPD with 16-bit AD conversion, capturing detailed 2D images.
Computing Core: Industrial PC (Intel i7, 16GB RAM, 1TB HDD + 256GB SSD) running Windows 10, paired with a 27” FHD display.
Mechanical System: Automated feeding and positioning for 7”~17” reels, ensuring stable component alignment.
Safety Components: Shielded cabinet, real-time radiation monitors, and biometric access to prevent leaks and unauthorized use.
Software Suite: Custom AI-driven counting software (self-developed) with database support for component libraries and historical data.

6.Caso di lavoro

Electronics Contract Manufacturer: A CM producing smartphone PCBs replaced manual counting with the DEZ-XC1000. Results: 95% reduction in counting errors, 40% faster inventory checks, and seamless MES integration that cut material shortage incidents by 60%.
SMT Factory: A large-scale SMT line handling 1000+ reels daily adopted the machine to count residual components. The 4-reel simultaneous processing reduced daily labor hours from 8 to 2, while 99.99% accuracy eliminated production delays due to incorrect component counts.
Component Distributor: A distributor using JEDEC trays for IC storage deployed the DEZ-XC1000 to verify incoming stock. This reduced receiving inspection time by 70% and improved order fulfillment accuracy to 99.9%.

The DEZ-XC1000 X-RAY Intelligent Component Counting Machine sets a new standard for efficiency, accuracy, and safety in electronic manufacturing. Whether you’re managing SMT production lines, warehouses, or quality control, its speed, precision, and smart integration capabilities deliver tangible cost savings and operational excellence.

Upgrade your material management with the DEZ-XC1000—where technology meets reliability. Contact us today to learn how it can transform your workflow!

Equipment Model	ST-XC1000
General Specification
Working mode	Off-line
Dimensions(mm)	800(W)X1380(D)X1950(H)
Peso	Approx. 800 KG
Alimentazione	110~220VAC 50/60Hz, 1.5KW
System Computer
PC industriale	Industrial PC with Intel i7 processor (64bit)
Operating System	Window 10 OS
Display	27″ FHD LCD Display
Storage System
RAM:16GB, HDD:1TB + SSD:256G
Accessories Included
Handheld Barcode scanner	/
Label printer	/
Inspection Capabilities
Tape & reel size	7″ ~ 17″
Scan height	≤80mm
Max inspection speed	7”~17”
Tape & Reel	<10s>
Min component size	01005
Inspection accuracy	≥99.99%
X-Ray Tube
Tipo	Closed tube
Max Voltage	50KV
Max. Current	1000 μA
Focus spot size	0.03mm
Imaging System
Tipo	Flat Panel Detector (FPD)
Effective detection range:	430mmx430mm
Pixel matrix	3072*3072 pixel
Pixel size	139μm
Frame Rate	6fpsv
AD Conversion	16 bits
Detectable Package
Chip, Bulks, ESD packages, JEDEC Tray, Tube, Transistor.
Detectable Components
Capacitors, resistors, inductors, beads, crystals, transistors, diodes,
FETs, various types of resistors, bile capacitors, detectable connectors,
integrated circuit chips, etc
Database
Support connection with MES, ERP, and WMS Intelligent
Safety System
Standard	Conformed to FDA-CDRH regulation CFR 21 1020.40
subchapter for cabinet x-ray systems.
X-ray emission	﹤ 1μSv/h (FDA-CDRH regulation CFR 21 1020.40
subchapter standard required < 5μSv/h)
Authority management	Fingerprint and password assessing system.

Contattateci per avere un preventivo

DEZ fornisce apparecchiature e soluzioni SMT intelligenti per ottimizzare la produzione, ridurre al minimo i difetti e massimizzare il rendimento. Se state scalando la produzione, aggiornando le attrezzature o cercando di ottenere rendimenti più elevati, DEZ è pronta ad aiutarvi.